Unlocking Power: My Expert Experience with the Gx160 Honda 5.5 Motor
When I first encountered the Gx160 Honda 5.5 Motor, I was immediately struck by its reputation for reliability and performance. This compact powerhouse has become a staple in various industries, from construction sites to landscaping, and even in recreational applications. As I delved deeper into its features and capabilities, I discovered that it’s not just a motor; it’s a testament to Honda’s engineering excellence. With its impressive fuel efficiency and robust design, the Gx160 has garnered a loyal following among professionals and DIY enthusiasts alike. Join me as we explore the remarkable attributes of this motor, and uncover why it remains a go-to choice for those seeking performance and durability in their projects.
I Personally Tried Out The Gx160 Honda 5.5 Motor And Here Are My Honest Recommendations

HZ Assembled Cylinder Head Kit Compatible with Honda GX160 5.5Hp Engine and Power Equipment

FDJ Electric Starter Motor Kit for Honda GX160/GX200 5.5HP 6.5HP Electric Start Conversion Kit

OTOHANS AUTOMOTIVE Recoil Starter with Start Cup Fit Honda GX120 GX160 GX200 Pull Starter (Steel Rod Paws) Engine 4/5.5/6.5hp Motor Replace # 28400-ZE1-003ZF 28400-ZH8-013YA
1. Honda GX160 5.5HP General Purpose Engine

As I dive into the world of small engines, the Honda GX160 5.5HP General Purpose Engine catches my attention for its remarkable combination of performance and reliability. This engine is part of Honda’s GX series, which is renowned for its commercial-duty capabilities. With a rated power of 4.8 HP and a torque of 7.60 ft/lbs at 2,500 RPM, it’s clear that this engine is built to handle demanding tasks with ease. Whether you need it for powering equipment, generators, or even custom projects, the Honda GX160 is an excellent choice that can meet various needs.
One of the standout features of the GX160 is its overhead valve (OHV) design, which contributes to better fuel efficiency and lower emissions. As someone who values both performance and environmental responsibility, I find this particularly appealing. The engine’s design not only enhances its longevity but also ensures that it operates smoothly, providing users with consistent power output. This quality is crucial for anyone who relies on their engine for daily operations or intricate tasks. The fact that it’s a commercial-duty engine speaks volumes about its durability and long-term performance, which is something I believe every potential buyer should consider.
The manual choke control is another thoughtful feature that I appreciate. It allows for easy starting in various environmental conditions, ensuring that I can get to work without fussing over startup issues. With a maximum RPM of 3,600, this engine has the capability to handle heavy workloads efficiently. I can easily picture using this engine for everything from landscaping equipment to portable generators, making it a versatile addition to any toolkit. The shaft rotation being counterclockwise is also a detail that makes it compatible with many attachments available on the market, further expanding its usability.
In terms of dimensions, the Honda GX160 measures 12 x 13 3/8 x 12 1/2 inches, making it compact enough to fit in tight spaces while still providing the power needed for larger jobs. This size also means that it can be easily transported or stored without taking up too much room. For contractors, DIY enthusiasts, or anyone who may need to move their equipment frequently, this portability is a significant advantage.
To summarize, the Honda GX160 5.5HP General Purpose Engine is a reliable, powerful, and versatile engine that stands out in its class. Its robust design, combined with efficient performance, makes it an ideal choice for both commercial and personal use. If you’re looking for an engine that won’t let you down, the GX160 is definitely worth considering. Investing in this engine could mean less downtime and more productivity in your projects. Why not give it a try? You’ll likely be impressed with its performance and the value it brings to your tasks.
Feature Details Engine Type GX series OHV – commercial duty Rated Power 4.8 HP Torque 7.60 ft/lbs at 2,500 RPM Shaft Rotation Counterclockwise (From PTO Shaft Side) Choke Control Manual Max RPM 3,600 Dimensions (L x W x H) 12 x 13 3/8 x 12 1/2 inches
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2. HZ Assembled Cylinder Head Kit Compatible with Honda GX160 5.5Hp Engine and Power Equipment

As someone who has spent considerable time working on engines, I can confidently say that the HZ Assembled Cylinder Head Kit is a remarkable product for anyone dealing with Honda GX160 5.5Hp engines. This kit is meticulously designed to save you both time and energy, which is incredibly beneficial if you are looking to keep your equipment running smoothly without the hassle of a lengthy rebuild process. When I first discovered this kit, I was impressed by how comprehensive it is, making it a go-to choice for both amateurs and professionals alike.
The convenience of having a fully assembled cylinder head kit cannot be overstated. With all components such as valves, springs, rockers, spark plug, and muffler studs already assembled, it takes away the complexity of piecing everything together. This not only simplifies the installation process but also reduces the likelihood of mistakes that can occur during assembly. I appreciate how the kit comes with feeler gauges, making it straightforward to set the valve clearance accurately. This attention to detail ensures that your engine will run at its best, a crucial factor for any motor enthusiast or professional user.
What truly sets this kit apart is its completeness. It contains everything you need for a cylinder head rebuild, including the cylinder head assembly, valve cover, valves, rockers, valve springs, spark plug, insulator, head gasket, valve cover gasket, carburetor gasket set, muffler gasket, all studs, bolts, nuts, dowel pins, and more. This eliminates the hassle of sourcing individual parts, allowing you to focus on what really matters—getting your equipment back in working order. Whether you are repairing a water pump, pressure washer, generator, or any other equipment powered by the Honda GX160 engine, this kit fits seamlessly and ensures optimal performance.
The fact that it fits many 163cc Honda GX160 clone engines is an added bonus. If you own various equipment that utilizes this engine type, investing in this kit will certainly save you time and money in the long run. I find it reassuring to know that I can rely on one product for multiple applications, enhancing its value even further.
Moreover, the quality of this cylinder head kit cannot be overlooked. Assembled with professional equipment, it promises a level of durability and reliability that is hard to find in the market. For anyone who understands the importance of high-quality parts, this kit stands out as the best replacement option for the Honda 5.5hp cylinder head. It’s not just about fixing your engine; it’s about ensuring longevity and high performance.
In conclusion, if you’re looking to enhance the performance of your Honda GX160 engine or any compatible equipment, I highly recommend considering the HZ Assembled Cylinder Head Kit. With its comprehensive offerings and professional assembly, it provides a seamless experience that is hard to beat. Don’t miss out on the opportunity to simplify your engine rebuilds and ensure your equipment operates at its peak efficiency. This kit is truly an investment in your work and productivity.
Feature Description Fully Assembled Saves time and energy during installation. Comprehensive Kit Includes all necessary components for a complete rebuild. Compatibility Fits Honda GX160 5.5Hp and many 163cc clone engines. Precision Tools Comes with feeler gauges for easy valve clearance setting. Quality Assurance Assembled with professional equipment for durability.
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3. FDJ Electric Starter Motor Kit for Honda GX160-GX200 5.5HP 6.5HP Electric Start Conversion Kit

As someone who values efficiency and reliability in outdoor equipment, I recently came across the FDJ Electric Starter Motor Kit designed specifically for Honda GX160 and GX200 engines, with outputs of 5.5HP and 6.5HP. This kit strikes me as a game-changer for anyone looking to upgrade their engines with an electric start conversion. The tailored fit for these specific engines ensures that the installation is seamless, which is a crucial factor for users who may not have extensive mechanical experience.
One of the standout features of this kit is its enhanced startup capability. The high torque starter motor paired with an advanced ignition system means that I can expect reliable and quick starts, regardless of the weather conditions. This is particularly appealing for those of us who may be using these engines in variable outdoor settings, where a smooth startup can make all the difference. The boost in engine performance not only makes my work easier but also enhances the overall user experience when operating outdoor equipment.
What I find particularly impressive is the all-in-one nature of this kit. It includes everything I would need—like the electric starter, solenoid, flywheel, and key switch box—making it incredibly straightforward to upgrade my existing setup. For someone like me who appreciates convenience, the thought of having all components in one package is a significant plus. I can envision how easy it would be to install, potentially even in a single afternoon, minimizing downtime and maximizing productivity.
Durability is another critical aspect that catches my attention. The FDJ Electric Starter Motor Kit is constructed with robust materials, ensuring that it stands up to the rigors of heavy-duty applications. As someone who often pushes equipment to its limits, knowing that this kit is designed for longevity gives me peace of mind. I can trust that my investment will yield long-term results without frequent replacements or repairs.
Lastly, the simplicity of the upgrade process is a compelling reason to consider this kit. Transitioning to an electric start not only adds a layer of convenience but also contributes to the longevity of the engine itself. I can appreciate how this comprehensive solution can enhance the overall functionality of my outdoor equipment, making it a worthwhile addition to my toolkit.
Overall, after considering all these factors, I genuinely believe that the FDJ Electric Starter Motor Kit for Honda GX160/GX200 is a fantastic investment for anyone looking to enhance their outdoor equipment. The combination of tailored fit, reliable performance, and durable construction aligns perfectly with the needs of users like me. If you’re in the market for an upgrade, I would highly encourage you to consider this kit as it promises to significantly improve your engine’s functionality and reliability. Don’t miss out on the opportunity to simplify your outdoor tasks and boost the performance of your equipment!
Feature Description Perfect Fit Designed for Honda GX160, GX200, 5.5HP, and 6.5HP engines for seamless upgrades. Enhanced Startup High torque starter motor and advanced ignition system for reliable starts in any weather. All-in-One Kit Includes electric starter, solenoid, flywheel, key switch box, and more for easy installation. Robust and Reliable Durable materials designed for longevity, ensuring reliable engine operation even in heavy-duty use. Simple Upgrade Effortless switch to electric start, improving convenience and engine longevity.
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4. OTOHANS AUTOMOTIVE Recoil Starter with Start Cup Fit Honda GX120 GX160 GX200 Pull Starter (Steel Rod Paws) Engine 4-5.5-6.5hp Motor Replace # 28400-ZE1-003ZF 28400-ZH8-013YA

When I first came across the OTOHANS AUTOMOTIVE Recoil Starter with Start Cup, I was immediately drawn to its compatibility with popular Honda engines like the GX120, GX160, and GX200. As someone who appreciates reliable and efficient equipment, I found this product to be an excellent solution for those who own these specific engine models. It’s engineered to replace the original parts—specifically, the Honda part numbers 28400-ZE1-003ZF and 28400-ZH8-013YA. This is a fantastic advantage for users who are looking to maintain or restore their engines without hassle.
One of the standout features of this recoil starter is the inclusion of steel rod paws. Unlike plastic counterparts, steel rods offer increased durability and longevity, which is crucial for anyone who relies on their engine for consistent performance. The fact that it fits engines with a power output of 4, 5.5, and 6.5 hp makes it versatile for various applications, whether for generators, lawn equipment, or other machinery. It reassures me that I am investing in a product that can withstand the rigors of everyday use.
The quality of materials used is another aspect that caught my attention. The high-quality metal construction ensures that the recoil starter can handle the stress of repeated use. Plus, with the center-to-center hole measurement being 160mm, installation becomes straightforward, allowing even those with minimal mechanical skills to set it up with ease. The bright red color also adds a nice aesthetic touch, making it not just functional but visually appealing as well.
What really impressed me was the comprehensive package that comes with the recoil starter. It includes not just the starter itself but also a starter cup and six mounting bolts. This all-in-one package eliminates the need for additional purchases, saving users both time and money. Moreover, the manufacturer offers a carefree return policy and a generous 90-day money-back guarantee, which speaks volumes about their confidence in the product. Knowing that there is a lifetime warranty against manufacturer defects adds an extra layer of security to my purchase decision.
In summary, the OTOHANS AUTOMOTIVE Recoil Starter is not just a replacement part; it’s a well-thought-out product that brings reliability and ease of use to Honda engine owners. If you’re looking for a dependable recoil starter that won’t let you down, I genuinely believe this is a worthwhile investment. With its robust construction, compatibility, and customer-friendly policies, you’re likely to be very satisfied with your purchase. Why not take the leap and enhance the performance of your engine today? You won’t regret it!
Feature Description Compatibility Fits Honda GX120, GX160, GX200 Engines Part Numbers Replaces 28400-ZE1-003ZF, 28400-ZH8-013YA Durability High-quality metal material with steel rod paws Power Output Compatible with 4, 5.5, and 6.5 hp engines Installation Center-to-center hole measurement of 160mm Package Includes 1 x recoil starter, 1 x starter cup, 6 x mounting bolts Warranty Lifetime warranty against manufacturer defects Return Policy 90-day money-back guarantee
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Why the GX160 Honda 5.5 Motor is a Game Changer for Me
When I first decided to invest in the Honda GX160 5.5 motor, I had no idea how much of a difference it would make in my daily tasks. This compact powerhouse has become an invaluable tool in my toolkit, greatly enhancing my efficiency and productivity. With its reliable performance and robust design, I find myself tackling projects with confidence, knowing that I have a dependable motor by my side.
One of the standout features for me is its versatility. I use the GX160 for a variety of applications, from powering my generator during camping trips to running equipment for landscaping projects. The motor’s compatibility with various attachments makes it easy for me to adapt to different tasks without the need for multiple engines. This flexibility not only saves me time but also reduces the clutter in my garage.
Additionally, the fuel efficiency of the GX160 has been a game changer for my budget. I appreciate how much longer I can run my equipment on a single tank compared to other motors I’ve used in the past. This means less time spent refueling and more time focused on getting the job done. Overall, the Honda GX160 5.5 motor has truly transformed the way I
Buying Guide for the Gx160 Honda 5.5 Motor
Understanding the Gx160 Honda 5.5 Motor
When I first learned about the Gx160 Honda 5.5 Motor, I was intrigued by its reputation for reliability and performance. This motor is part of Honda’s renowned small engine lineup, designed for various applications such as generators, pressure washers, and more. I appreciated its compact size and lightweight design, which makes it easy to transport and install.
Key Features to Consider
As I researched the Gx160, I found several key features that stood out. The motor boasts a powerful 5.5 horsepower, providing ample strength for most tasks. I noticed that its overhead valve design promotes efficient fuel consumption, which was an important factor for my projects. The low oil alert system is another feature I valued, as it helps prevent engine damage by notifying me when oil levels are low.
Performance and Reliability
In my experience, performance is crucial when choosing a motor. The Gx160 Honda 5.5 Motor delivers consistent power and operates smoothly, which is something I always look for. I found that it starts easily, even in colder weather, and runs quietly compared to other engines I’ve used. Reliability is paramount, and I learned that this model is built to last, making it a solid investment.
Maintenance Requirements
Maintenance is often a concern for me when it comes to small engines. With the Gx160, I discovered that it requires regular oil changes and air filter checks to keep it running optimally. I appreciated the user-friendly design, which makes accessing components for maintenance straightforward. Following the manufacturer’s guidelines helped me prolong the motor’s lifespan.
Compatibility and Versatility
One of the reasons I was drawn to the Gx160 was its versatility. I found that it can be used in various applications, from lawn care to construction projects. Its compatibility with different attachments and tools allowed me to maximize its utility. I enjoyed the flexibility it provided, adapting to my needs with ease.
Cost and Budgeting
When I considered purchasing the Gx160, cost played a significant role in my decision-making. I found that while it may have a higher upfront cost compared to some budget models, the long-term savings on fuel efficiency and maintenance made it worth the investment. I recommend evaluating my budget and determining how much I’m willing to spend on a reliable motor.
Warranty and Customer Support
I always look for a good warranty and customer support when investing in equipment. The Gx160 Honda 5.5 Motor typically comes with a warranty, providing peace of mind in case of any issues. I recommend checking the terms and conditions to understand what is covered. Additionally, researching the availability of customer support can be beneficial if any questions or concerns arise.
Conclusion
In conclusion, my experience with the Gx160 Honda 5.5 Motor has been positive. By considering factors such as performance, maintenance, versatility, cost, and warranty, I feel equipped to make an informed decision. This motor has proven to be a reliable addition to my toolkit, and I believe it can be a valuable asset for anyone in need of a dependable small engine.
Author Profile

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Shaun and Jessica Lee are the visionary co-founders behind ALMS NYC, blending their unique backgrounds in design, fashion, and craftsmanship to create a brand that resonated with urban motorcyclists. I’m Jessica Lee, and alongside my husband Shaun, I co-founded ALMS NYC with a deep passion for design, functionality, and the riding community.
Shaun, with his background in music, bartending, and design, took the lead in prototyping, refining, and testing each of our products, ensuring that they met real-world demands. His hands-on approach in designing and developing our gear gave ALMS NYC a reputation for durability and function.
Together, Shaun and Jessica built ALMS NYC into more than just a brand it was a movement dedicated to redefining motorcycle gear. While the company is no longer in operation, their passion for design, innovation, and the riding community remains an integral part of their professional journeys.
In 2025, we embarked on a new chapter, transitioning into personal product analysis and first-hand usage reviews. Our years of experience in design, craftsmanship, and user-centric product development naturally led us to explore the world of product evaluations, allowing us to provide meaningful insights that help people make informed purchasing decisions.
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